This replacement solution for the CRF66-4096G4096D04 is engineered as a customized parallel absolute encoder that fully matches the original 4096×4096 multi-turn resolution and parallel output interface. All critical mechanical and electrical parameters—including shaft diameter, flange dimensions, housing structure, and connector orientation—are precisely reproduced to enable direct plug-and-play installation without system modification. By applying a flexible customization and manufacturing process, this solution helps reduce replacement cost while maintaining a controlled lead time of approximately 10–15 working days.
In operation, the encoder delivers stable and repeatable multi-turn absolute feedback under continuous industrial conditions. Its robust mechanical design and consistent signal output support long-term accuracy and reliability. Low-volume and non-standard customization can be supported, making this replacement solution suitable for CNC machinery, automated production lines, wind energy systems, and material-handling equipment that require dependable parallel feedback and predictable availability.
Electrical data
| Parameter | Value |
| Electrical data (Valid for all versions unless otherwise stated) | |
| Sensor system | GaAlAs diode, photo-transistor array, precision comparator |
| Parallel output circuits | A = Open collector, C = Darlington, D = Push pull |
| Serial outputs | Differential output to RS422 |
| SS/ ASA | Differential (opto-coupler) for data driver RS 422 |
| Parity bit | Check bit (not to RS - 22 Bit) |
| Error bit output | Data Bit (parallel and SS/ 32 Bit only) |
| Enable circuit for bus operation | Active or inactive |
| Multifunctional inputs (MFP) | Signal input 6 |
| Memory circuit (latch) | Through MFP |
| Code sense | CW or CCW |
| Supply voltage range | 11 to 26 VDC |
| Supply current | 80 mA typ. / 120 mA max. |
| Data rate | 1 to 3 kHz, depending on programming (parallel interface only) |
| Measurement position deviation | ≤ ± 238' (for 4096 pos. / 360°) |
| Disc coding | Gray code |
| Setting cycles EEPROM | ≤ 10^6 |
| Mechanical data | |
| Operating speed | 3000 rpm max. (continuous), 4000 rpm max. (short period) |
| Operating torque | 5 Ncm min. (at 1000 rpm) |
| Wind-up torque | ≤ 10 Ncm (4 Ncm - CRF 66) |
| Angular acceleration | 10^6 rad/s^2 max. |
| Inertial mass of rotor | 50 gcm^2 |
| Permissible axial and radial shift load | 250 N max. |
| Bearing life expectancy | 10^6 turns |
