For applications using the POG10 D 500 I encoder, we offer a reliable customized replacement solution designed for direct installation in existing systems. The replacement encoder is engineered to align with the original model in mounting interface, shaft configuration, pulse resolution, output signal structure, and essential electrical characteristics. This allows seamless replacement without modifications to the control program or feedback parameters, supporting stable operation in demanding industrial environments.
Technically, POG10 D 500 I is a heavy-duty incremental rotary encoder with a resolution of 500 pulses per revolution, providing A/B quadrature signals together with an index pulse (I signal) for accurate reference positioning. The customized replacement maintains equivalent phase accuracy, signal stability, and maximum output frequency, ensuring consistent speed and position feedback under variable operating conditions. Output signal levels such as HTL or TTL can be configured to match system requirements, while the power supply range and EMC-oriented design support reliable performance during high-speed rotation, long cable runs, and in environments with strong electromagnetic interference. A reinforced mechanical structure and high-load bearings are applied to withstand continuous operation and frequent load changes.

From a mechanical and environmental perspective, the replacement encoder can be tailored to match the original shaft diameter, tolerance class, flange dimensions, and protection level. It is compatible with standard solid-shaft mounting arrangements and is widely used in heavy machinery, material handling equipment, metallurgical installations, energy systems, and other harsh industrial applications. Through application-specific parameter confirmation and pre-delivery functional testing, this customized replacement solution provides dependable long-term performance, simplified maintenance, and controlled lifecycle cost, making it a practical and trustworthy alternative for the POG10 D 500 I encoder.
Technical data
| Parameter | Value |
| Technical data - electrical ratings | |
| Voltage supply | 5 VDC ±5 %; 9...26 VDC; 9...30 VDC |
| Consumption w/o load | ≤100 mA |
| Resolution (steps/turn) | 1...2500 |
| Phase shift | 90° ±20° |
| Scan ratio | 40...60 % |
| Reference signal | Zero pulse, width 90° |
| Sensing method | Optical |
| Output frequency | ≤120 kHz |
| Output signals | K1, K2, K0 + inverted |
| Output circuit | TTL (RS422); HTL (power linedriver) |
| Interference immunity | DIN EN 61000-6-2 |
| Emitted interference | DIN EN 61000-6-4 |
| POG 10 (Approval) | |
| Approval | UL approval / E256710 |
| Technical data - mechanical design | |
| Dimensions (flange) | ø115 mm |
| Shaft | ø11 mm |
| Shaft loading | ≤300 N axial; ≤450 N radial |
| Flange | EURO flange B10 |
| Protection DIN EN 60529 | IP 66 |
| Materials | Housing: aluminium die-cast; Shaft: stainless steel |
| Operating temperature | -40...+100 °C; -50...+100 °C (optional) |
| Connection | Terminal box |
| POG 10 (Mechanical) | |
| Operating speed | ≤12000 rpm (mechanical) |
| Operating torque typ. | 2 Ncm |
| Rotor moment of inertia | 200 gcm² |
| Resistance | IEC 60068-2-6 Vibration 20 g, 10-2000 Hz; IEC 60068-2-27 |

