The FG40KK‑1200G‑90G‑NG incremental encoder is a dependable feedback device designed for industrial automation systems that require stable and continuous incremental position signals. With a resolution of 1,200 pulses per revolution, this encoder supports precise motion control, speed monitoring, and synchronization tasks in demanding applications such as conveyor systems, material handling equipment, and automated production lines.
As original supply becomes constrained for certain legacy configurations, a custom replacement solution has been developed to match the encoder’s mechanical dimensions, output characteristics, and electrical interfaces on a one‑to‑one basis. The engineered alternative fits directly into existing installations without requiring changes to mounting hardware, cabling, or control software logic, helping maintenance teams minimize downtime and extend equipment lifecycle.
Designed for robust performance in industrial environments, this replacement solution offers consistent signal quality, long‑term operational stability, and tailored options for specific installation needs. It provides a practical and reliable pathway for users seeking to sustain continuous production while managing spare parts availability.
Technical data
| Parameter | Value |
|---|---|
| Pulse rates | |
| Standard pulse rates | 500, 600, 1000, 1024, 1200, 2000, 2048, 2400, 2500 |
| Special pulse rates | 4000, 4096, 4800, 5000, 8192, 10000, 12000, 16000, 16384, 20000, 25000, 40000, 50000 (further pulse rates according to customer specification) |
| Connection data | |
| Supply voltage | 12 V … 30 V DC (optional: 5 V DC) For UL and CSA Class 2 supplied |
| No load-current | approx. 50 mA at 24 V |
| Outputs | Current limited, short-circuit proof push-pull line driver with integrated impedance adaptation for 30 to 140 Ω lines |
| Pulse height (HTL) | approx. as supply voltage, output saturation voltage < 0.4 V at Iₗ 30 mA |
| Output current | max. 150 mA at 24 V (observe derating) |
| Internal resistance | 75 Ω bei 24 V |
| Slew rate | 200 V/μs with C_L 100 pF |
| Duty cycle | 1:1 ± 3 % for standard pulse rates 1:1 ± 5 % for special pulse rates up to 25000 pulses |
| Square wave displacement 0°, 90° | 90° ± 3 % for standard pulse rates 90° ± 5 % for special pulse rates up to 25000 pulses |
| Max. frequency | 200 kHz, Higher max. frequency on request |
| Special output voltage 5V (TTL) | |
| Pulse height | 5V, RS422-compatible (TIA/EIA-Standard) |
| Supply voltage | 12 … 30 V DC (optional: 5 V DC) For UL and CSA Class 2 supplied |
| Alternative Connection Data (from image(1)_1.png) | |
| Supply voltage | 5 V … 30 V DC For UL and CSA Class 2 supplied |
| No load-current | Approx. 120 mA at 5 V, approx. 50 mA at 24 V |
| Output signals | 2 sinusoidal signals A and B each with inverted signals Reference pulse with inverted signal Signal amplitude 1 V pp / R_L = 120 Ω Error signal and inverted signal Signal amplitude 5V |
| Resolution | 1024 signal periods |
| Duty cycle | 1 ± 0.1 |
| Phase shift A, B | 90° ± 1° |
