We offer a 1:1 customized replacement for the HOG 163 DN 1024 I 55H7, designed to fully match the original encoder in electrical output, mechanical dimensions, and installation method. This replacement provides 1024 pulses per revolution (PPR) and uses a stable optical sensing principle, ensuring accurate speed and position feedback in heavy-duty industrial applications.
The 55H7 hollow shaft is manufactured to the same tolerance, allowing direct mounting without mechanical modification. The encoder is built for harsh environments, featuring a rugged housing, high vibration resistance, and reliable operation at high rotational speeds. It is well suited for motors, generators, rolling equipment, and conveyor systems where consistent feedback and long service life are required.
This 1:1 customized replacement enables fast installation, preserves original system performance, and helps minimize downtime while providing a dependable long-term solution for existing equipment.
We provide HOG163 DN 1024 I 55H7 encoder replacement solutions, the use of non-standard form for the production of alternative products, the application parameters of all 1:1. Perfect replacement of the prototype encoder, to solve the procurement and other challenges. The picture is the real photo of the replacement solution.
Technical data - electrical ratings
| Technical data - electrical ratings | |
|---|---|
| Voltage supply | 9...30 VDC 5VDC+5% 9...26 VDC |
| Consumption w/o load | ≤100mA |
| Pulses per revolution | 250...5000 |
| Phase shift | 90°土20° |
| Duty cycle | 40...60% |
| Reference signal | Zero pulse, width 90° |
| Sensing method | Optical |
| Output frequency | S120kHz |
| Output signals | K1, K2, KO +inverted |
| Output stages | HTL |
| TTL/RS422 | |
| Interference immunity | EN61000-6-2 |
| Emitted interference | EN61000-6-3 |
| Approval | CE |
| UL approval/E217823 |
Technical data - mechanical design
| Technical data - mechanical design | |
|---|---|
| Size (flange) | 158 mm |
| Shaft type | a38...75m (through hollow shaft) |
| Admitted shaft load | ≤350 N axial,≤500 N radial |
| Protection EN 60529 | IP56 |
| Operating speed | S6000 rpm(mechanical) |
| Operating torque typ. | 17 Ncm |
| Rotor moment of inertia | 28.5 kgcm²(a50) |
| Material | Housing: aluminium allo Shaft: stainless steel |
| Operating temperature | -40..+85℃ |
| Resistance | IEC60068-2-6 Vibration 10g, 10-2000 Hz IEC 60068-2-27 Shock 100 g,6ms |
| Corrosion protection | IEC 60068-2-52 Salt mist for ambient conditions C4 according to ISO12944-2 |
| Explosion protection | Il3G Ex ec IIC T4 Gc (gas) Il 3D Extc II 15CDc(dust) (only with option ATEX) |
| Connection | Terminal box 2x terminal box (with option M) |
| Weight approx. | 5.4kg (048) 3.5kg (075) 3.9 kg (a75 with option M) |
